Factory Dual Needle Air Pressure Gauge - PG-SS-01
Product Main Parameters
| Model | PG-SS-01 |
|---|---|
| Description | Stainless steel pressure gauge |
| Nominal size in mm | 63 |
| Accuracy class | 1.6 or 2.5 |
| Scale ranges | -1~600 bar |
| Permissible temperature | Ambient: -40~60℃, Medium: 200℃ |
| Process connection | S.S 304 |
| Connection thread | 1/4 (G PT NPT) |
| Bourdon tube | S.S 316L |
| Movement | S.S 304 |
| Case | S.S 304 |
| Bezel | S.S 304 Rolling |
| Window | PC |
| Dial | Aluminum (customized logo) |
| Pointer | Aluminum, black |
Common Product Specifications
| Material | Stainless Steel |
|---|---|
| Pressure Range | -1~600 bar |
| Size | 63 mm |
| Accuracy | 1.6 or 2.5 |
Product Manufacturing Process
The manufacturing process of the dual needle air pressure gauge involves several key steps to ensure precision and reliability. Initially, raw materials such as stainless steel and aluminum are procured and subjected to quality control testing. The manufacturing commences with the formation of the bourdon tube, known for its pressure-sensitive capabilities, using high-grade S.S 316L. This tube is meticulously welded and calibrated to detect pressure changes accurately. The next phase involves assembling the movement mechanism, crafted from S.S 304, which ensures the gauge's needle response is both quick and accurate. An additional assembly process integrates connection threads and bezel components, also made from S.S 304, to enhance durability. The final stages include enclosing the assembly within a robust S.S 304 case and a transparent PC window to protect the gauge's internal components. During each phase, stringent quality checks are performed to adhere to industry standards, ensuring the gauges produced at the factory maintain superior accuracy and reliability, ready for dispatch to various sectors.
Product Application Scenarios
Dual needle air pressure gauges are vital across diverse industries due to their capability to monitor two distinct pressure sources simultaneously. In the automotive industry, these gauges are essential in air brake systems and suspension setups, offering real-time pressure readings that aid in maintaining vehicle safety and comfort. Pneumatic tools in factories benefit from this dual functionality, allowing simultaneous monitoring of compressor output and tool pressure requirements, optimizing operational efficiency. In industrial processes, such as bottling plants, these gauges track pressures in main supply lines and specific areas of machinery, ensuring seamless operations. The integration of these gauges in various applications not only enhances safety and reliability but also streamlines processes, demonstrating their indispensable role in modern industrial environments.
Product After-sales Service
At Guanshan Instruments, we pride ourselves on providing comprehensive after-sales service for our dual needle air pressure gauges. Our service includes extended warranties, regular calibration services, and a dedicated customer support team to assist with any technical inquiries. We offer repair and replacement services, ensuring minimal downtime for your operations. Our factory-trained technicians are available for on-site assistance and training, ensuring that your gauges maintain optimal performance throughout their lifespan. With our after-sales service, customers are assured of continued reliability and peace of mind.
Product Transportation
Our dual needle air pressure gauges are carefully packaged and transported following strict protocols to ensure they arrive in perfect condition. We use reinforced packaging materials to protect the gauges from damage during transit. Each shipment is tracked and insured, providing our customers with transparency and security. Our factory collaborates with reputable logistics partners to guarantee timely delivery both domestically and internationally. By prioritizing secure and efficient transportation, we uphold the reliability and quality that Guanshan Instruments is known for.
Product Advantages
- Efficiency: Monitors two pressures simultaneously, reducing the need for multiple devices.
- Space-saving: Compact design integrates dual functionality in one gauge.
- Durability: Constructed with high-grade materials suitable for harsh environments.
- Cost-effective: Reduces costs compared to maintaining two separate gauges.
Product FAQ
- What is the pressure range of the dual needle air pressure gauge? The factory-designed dual needle air pressure gauge, model PG-SS-01, operates within a pressure range of -1 to 600 bar, making it suitable for a wide range of industrial and automotive applications. This range allows for precise monitoring of both low and high-pressure systems simultaneously.
- Is the gauge suitable for outdoor use? Yes, the dual needle air pressure gauge is constructed with durable materials such as stainless steel and features a PC window, making it suitable for outdoor use. Its robust design ensures it can withstand various environmental conditions, including moisture and dust.
- Can the gauge be customized with a logo? Yes, the dial of the dual needle air pressure gauge can be customized with your company's logo. This is achieved during the factory production process, providing brand visibility and personalization to meet your specific requirements.
- What materials are used in the gauge's construction? The PG-SS-01 model is constructed using high-quality stainless steel (S.S 304 and S.S 316L) for components like the case, bourdon tube, and movement, ensuring longevity and resistance to corrosion.
- How often should the gauge be calibrated? It is recommended that the dual needle air pressure gauge be calibrated annually to maintain accuracy. However, frequency may increase based on specific industry requirements or operational conditions. Our factory offers calibration services to ensure your gauges function at their best.
- What is the accuracy class of this gauge? The dual needle air pressure gauge offers accuracy in classes 1.6 or 2.5, depending on the version selected. This means the gauge provides reliable and precise readings critical for industrial processes.
- How is the gauge installed? The gauge is designed for easy installation, featuring a 1/4 (G PT NPT) connection thread that is compatible with standard fittings. The factory provides comprehensive installation guides to facilitate the process.
- What are the common applications for this gauge? Common applications for the factory-made dual needle air pressure gauge include monitoring air brake and suspension systems in vehicles, tracking pressure in industrial process pipelines, and ensuring optimal performance of pneumatic tools in workshops.
- What should I do if the gauge stops functioning? If your dual needle air pressure gauge becomes inoperative, please contact our customer service team for troubleshooting assistance. We offer repair services and replacement parts to restore your gauge’s functionality promptly.
- Does the gauge feature backlighting? Some models of the dual needle air pressure gauge come with optional backlighting for enhanced visibility in low-light conditions. Please specify this requirement when placing your order with the factory.
Product Hot Topics
- Choosing the Right Dual Needle Air Pressure Gauge for Your Factory Needs When selecting a dual needle air pressure gauge for factory applications, it is crucial to consider the specific requirements of your industrial processes. Factories engaged in high-pressure operations benefit from gauges with a wide pressure range, such as the PG-SS-01 model that accommodates -1 to 600 bar. This flexibility ensures compatibility across various applications, whether monitoring production lines or managing pneumatic systems. Additionally, factories can enhance operational efficiency by choosing gauges with customizable features, like logo branding, which promotes corporate identity. Prioritizing accuracy and durability when selecting a gauge ensures long-term reliability and performance.
- The Impact of Dual Needle Air Pressure Gauges on Factory Safety Incorporating dual needle air pressure gauges into factory environments significantly improves safety standards. These gauges provide real-time monitoring of two pressure sources, allowing factory operators to quickly identify and address pressure discrepancies or malfunctions that could otherwise result in hazardous conditions. For example, in chemical processing factories, accurate pressure measurements are vital to prevent leaks or overpressure situations, thus safeguarding personnel and equipment. By investing in high-quality gauges like the PG-SS-01, companies can uphold safety and compliance requirements, ultimately fostering a secure working environment for their workforce.
- Enhancing Factory Efficiency with Dual Needle Air Pressure Gauges Factories aiming to optimize efficiency should consider the strategic use of dual needle air pressure gauges. These devices enable simultaneous monitoring of different pressure points within a factory's system, streamlining operations and reducing the need for multiple instruments. In manufacturing settings, dual needle gauges facilitate the seamless coordination of machinery and process lines by providing instantaneous feedback on pressure variations. This capability not only enhances productivity but also minimizes downtime due to equipment failures or malfunctions. Selecting the right gauge model, such as the PG-SS-01, can provide factories with the tools needed to maintain continuous and efficient production workflows.
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